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Double speed chain conveyor repair and maintenance

Double-speed chain conveyor is a kind of conveyor equipment widely used in automated final assembly production lines. The mechanical part is mainly composed of the drive head (motor, tooth box, transmission sprocket, etc.), the conveying section, the tensioner tail and the electric control box. Special machines or auxiliary machines can also be configured according to the product process requirements to complete the required functions.
Shanghai Yuyin Machinery Co., Ltd. introduces the basic maintenance and maintenance knowledge of Double Speed Chain for the majority of users of Double Speed Chain.
First, primary maintenance.
Routine maintenance is mainly performed by post workers and is performed daily.
Check whether there are materials, tools, and debris stacked on the conveyor line before starting to work every day, and whether the debris is blocking the chain and affecting normal operation; observe whether the electrical control part is burnt out, and whether the emergency stop button is in the allowed operation position; After the above work is completed, you can start the trial start one or two times, and then restart the normal operation.
After shutting down before work every day, remove the various waste residues left on the working area of the conveyor line due to the day's work. In particular, do not let materials, tools or waste residues fall into the chain, so as to avoid affecting normal operation and damage.
Second, in-depth maintenance
The second-level maintenance should be performed regularly by a special person (special class), and it is usually performed once every two to four weeks depending on the frequency of startup.
1. Check the main transmission parts of the transmission line, such as whether the sprocket, tensioning device, chain buckle, etc. are loose, shifted, or disengaged, and whether the chain plate is bent or sunken. ;
2. Inspect the head motor, tooth box and all supporting special machines for looseness and abnormal conditions, and handle them if found;
3. Check the components in the electric control box, the travel switch, the electric eye and its feet, whether they are loose or deviated, whether the conductive wheels are skewed or damaged, and correct them in time if found;
4. Check whether the movement of each moving component is strong and stable, whether the response time is normal, whether there is obvious noise, abnormal noise and vibration, whether the pneumatic components and pipelines are leaking or loose, and make corrections;
5. Check whether there is bending deformation in each running track, whether the connecting screws of various handrails, brackets and other components are loose, and whether the chain is loose, and adjust it;
6. Check the chain tension of the conveyor line. If it is too loose, adjust the chain tension device at the tail of the machine to ensure that the chain tension is appropriate.
Third, lubrication
Maintaining good lubrication of the machine's mechanical moving parts is the basic prerequisite to ensure the good operation and normal life of the equipment.
Add grease (butter) or lubricating oil to the following sports parts every week:
1. Machine head drive (drive) chain, sprocket-grease
2.Bearing bearing——lubricant
3. Transmission chain, sprocket-grease
4. Lubrication and maintenance of the reducer——Maintenance and lubrication according to the operation and maintenance instructions of the reducer.
It is believed that doing a good job of this will definitely reduce the wear rate of the double-speed chain assembly line equipment, extend the service life, and thereby reduce the production cost of the enterprise.


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